Concrete Batching Plants:

Stationary Concrete Batching Plants – SP:


Overview

The plants are designed for ready-mix producers, contractors, precast manufacturers and special applications.
Standard models furnished with Twin Shaft Mixers from 1.0 m3 up to 3.0 m3 compacted output per batch.

The plants are available in various capacities ranging from 25m3 to 240m3 per hour of compacted concrete output and designed for operations under extreme conditions with highest performance. Special plant designs are available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily.

Concrete Batching Plants
Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially cast wear resistant parts keep maintenance time and cost at a very low level.

Key Features

  • Twin Shaft mixer provided 1.0 cubic meter to 3.0 cubic meter capacity.
  • Customized higher capacity plants produced up to 240 cubic meter/ hr capacity.
  • Aggregate bins storage capacity from 20 to 250 cubic meter capacity.
  • Skip Hoist or Belt arrangement option for mixer loading available.
  • PLC based control system with real time SCADA for control and data management.


  • Description
  • Technical Specifications
  • Product Feature
  • Models Available
  • Gallery
AQUARIUS Stationary Plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Furnished mainly with twin shaft mixers from 1.0 m3 to 2.5 m3 capacity, the plants are also available with 0.5m3 planetary mixers. The Stationary Plants are available in various capacities ranging from 30 m3 to 240 m3 per hour of compacted concrete output. The Plants are provided with four, five and six nos. Aggregate Bin option with a total storage capacity from 40 to 250 cubic meters. With high precision load cells for electronic weighing of cement, aggregates & water and a digital display, the SP series plants are the most compact stationary batching plants from AQUARIUS range of products.

Another feature is the Skip Hoist and Belt arrangement option for mixer loading and a modular PLC based control system with real-time SCADA for control and data management, RT-GENIUS PLUS. Special plant designs available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily. Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially casted wear resistant parts provided to keep maintenance time and cost at a very low level.

An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. A highly minimized operation & maintenance cost and a possible continuous production cycle as low as __ seconds make SP Series Plants the most preferred plant in the RMC & Infra Structure Projects segment.
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Plant Model Unit SP 60 SP 70 SP 90 SP 100 SP 120
Features
Type of Mixer  - Twin Shaft Twin Shaft Twin Shaft Twin Shaft Twin Shaft
Capacity of mixer l 1500 1800 3000 3380 4500
Compacted output per batch l 1000 1250 2000 2250 3000
No. of aggregates no. max. 4 max. 4/6 max. 6 max. 6 max. 6
storage capacity of aggregate m3 40 40/
70/
100/
160/
250
70/
100/
160/
250
70/
100/
160/
250
70/
100/
160/
250
No. of Cement / Fly Ash no. max. 4 max.4 max. 4 max. 4 max.4
No. of Water no. max. 2 max.2 max. 2 max. 2 max.2
No of Additives no. max. 4 max.4 max. 4 max.4 max.4
Aggregate loading in mixer  - Skip Hoist /
Belt
Skip Hoist / Belt Conveyor Belt Conveyor Belt Conveyor Belt
Connected load* kW 80 90 145 160 195
Note:*Based on 1m3 cycles of std. concrete with 4 Aggregates (max. 2000 kg/m3), 1 Cement (max. 300 kg/m3), 1 Water (max. 160 kg/m3) & 1 Admixture (max. 4 kg/m3), 30 sec mixing time, 20 sec discharge time, normal slump 70-130 mm. Top
  • Plant Maximum configuration:
    1. 4 Scale system Extractor
    2. 6 Aggregate extractor
    3. 3 Cement extractor
    4. Fresh & Reclaim water
    5. 2 Additives batchers
    6. 1 Water Scale + Additional Flow meter for manual addition
    7. 1 mixer
    8. Skip / Belt management
  • Batching Features:
    1. Automatic in-flight management
    2. Net tolerance monitoring
    3. Intelligent & flexible discharge sequence
    4. Manual batch by mouse
    5. Water set point correction by mouse click
    6. System pause
    7. Automatic restart after power supply break-down
    8. Changing extractor during auto batch
    9. Online set point modification before auto batch beginning
  • Archive & Reporting:
    1. Statistical report
    2. Consumption report
    3. Data cycle analysis
    4. Truck journey report
    5. Report by destination
    6. Recipe statistics
    7. Incoming delivery notes report & statistics
    8. Delivery note reporting
    9. Analysis of the batching accuracy
    10. Material consumption from the batch reports
  • Security & Assistance:
    1. Automatic data backup
    2. Remote backup in workstation unit
    3. Multiple level password

     
    Minimized Cycle Time for Higher Production. Advanced Control System  
         
         
         

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  • SP 60
  • SP 70
  • SP 90
  • SP 100
  • SP 120

    SP 60 & SP 70

    SP 80 & SP 90

    SP 100 & SP 120

    RMC

PRODUCTS

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