Concrete Batching Plants:

Stationary Concrete Batching Plants – SP:


Overview

The plants are designed for ready-mix producers, contractors, precast manufacturers and special applications.
Standard models furnished with Twin Shaft Mixers from 1.0 m3 up to 6.0 m3 compacted output per batch.

The plants are available in various capacities ranging from 30m3, to 240m3 per hour of compacted concrete output and designed for operations under extreme conditions with highest performance. Special plant designs are available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily.

Concrete Batching Plants
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Batching Plant SP Series

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Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially cast wear resistant parts keep maintenance time and cost at a very low level.

Salient Features:

  • Minimum aggregate loading height
  • Robust structure with corrugated bins
  • Large mixer platform for ease of maintenance
  • Added safety with double wire rope for skip
  • Control cabin included in standard scope
  • Drive through design for increased productivity
  • Special configuration for Ice dosing and Micro silica dosing
  • The Skip Hoist or Belt arrangement option for mixer loading
  • Modular design providing flexibility to adopt to different layout requirements
  • Designed for ready-mix producers, contractors, precast manufacturers and special applications.
  • Available with 0.5 cubic meter batch size Planetary Mixer and 1 cubic meter and above Twin Shaft Mixer
  • Available in various capacities ranging from 30 cubic meter to 240 cubic meter per hour of compacted concrete output
  • The Plants are provided with four, five or six in-line Aggregate Bins with an option of total storage capacity from 30 to 250 cubic meter, based on plant size
  • Deliver consistent quality concrete and are most preferred in the RMC industry
  • Specially designed plants for dam projects, hollow core precast and concrete block producers
  • High precision load cells for independent electronic weighing of cement, aggregates & water with digital display
  • Two-level PLC based control system with real-time SCADA for control and data management, RT - MATIC PLUS / RT - SMART


  • Description
  • Technical Specifications
  • Product Feature
  • Models Available
  • Gallery
AQUARIUS Stationary Plants are designed for ready-mix producers, contractors, precast manufacturers and special applications. Furnished mainly with twin shaft mixers from 1.0 m3 to 6 m3 capacity, the plants are also available with Planetary mixers upto 2.0m3 batch size upon request. 0.5m3 planetary mixers. The Stationary Plants are available in various capacities ranging from 30 m3 to 240 m3 per hour of compacted concrete output. The Plants are provided with four, five and six nos. Aggregate Bin option with a total storage capacity from 30 to 250 cubic meters. With high precision load cells for electronic weighing of cement, aggregates & water and a digital display, the SP series plants are the most compact stationary batching plants from AQUARIUS range of products.

Another feature is the Skip Hoist and Belt arrangement option for mixer loading and a modular PLC based control system with real-time SCADA for control and data management, RT-SMART. Special plant designs available for dam construction and precast manufacturers. The design can adopt Ice dosing, Microsilica dosing and some special additives very easily. Ultimate modular design provides flexibility to adapt to site conditions and add on features as per project requirements. Specially casted wear resistant parts provided to keep maintenance time and cost at a very low level.

An Admixture Dosing Unit and a standard Cement Screw Conveyor are also a part of the standard offering. A highly minimized operation & maintenance cost and a possible continuous production cycle as low as __ seconds make SP Series Plants the most preferred plant in the RMC & Infra Structure Projects segment.
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Model Specifications Unit SP 30 SP 60 SP 70 SP 90 SP 100 SP 120
Type of Mixer   - Planetary Twin Shaft Twin Shaft Twin Shaft Twin Shaft Twin Shaft
Capacity of Mixer  750 1500 1800 3000 3380 4500
Compacted Output per Batch  500 1000 1250 2000 2250 3000
No. of Aggregates  no. 4 4/5/6  4/5/6  4/5/6  4/5/6  4/5/6 
Storage Capacity of Aggregate  m3  30 40 40 to 250 70 to 250 70 to 250 70 to 250
No. of Cement / Fly Ash  no. 4 4 4 4 4
No. of Water  no. 2 2 2 2 2
No. of Additives  no. 2 4 4 4 4
Aggregate Loading in Mixer   - Skip Hoist/Belt Skip Hoist/Belt Skip Hoist / Belt Conveyor Belt Conveyor Belt Conveyor Belt
Connected Load# kW 52 88 95 145 160 195
D.G. Set Required kVA 62.5 125 150 250 250 320

# Standard Configuration
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  • Control System:
    1. SCADA based control systems, customized to the requirements of various segments
    2. Features like auto-in-flight, stock maintenance, on screen diagnosis, production data handling, automatic delivery challan and cycle data printing, etc.
    3. The systems are designed based on all feedbacks and requirements from various operation levels
    4. Computer & Printer provided as a part of standard scope
    • Plant Maximum configuration:
      1. 4 Scale system Extractor
      2. 6 Aggregate extractor
      3. 3 Cement extractor
      4. Fresh & Reclaim water
      5. 2 Additives batchers
      6. 1 Water Scale + Additional Flow meter for manual addition
      7. 1 mixer
      8. Skip / Belt management
      9. 2 Moisture Probe With Absorption manually (for 30m3 and above plant)
    • Batching Features:
      1. Automatic in-flight management
      2. Net tolerance monitoring
      3. Intelligent & flexible discharge sequence
      4. Manual batch by mouse
      5. Water set point correction by mouse click
      6. System pause
      7. Automatic restart after power supply break-down
      8. Changing extractor during auto batch
      9. Online set point modification before auto batch beginning
    • Archive & Reporting:
      1. Statistical report
      2. Consumption report
      3. Data cycle analysis
      4. Truck journey report
      5. Report by destination
      6. Recipe statistics
      7. Incoming delivery notes report & statistics
      8. Delivery note reporting
      9. Analysis of the batching accuracy
      10. Material consumption from the batch reports
    • Security & Assistance:
      1. Automatic data backup
      2. Remote backup in workstation unit
      3. Multiple level password

       
      Minimized Cycle Time for Higher Production. Advanced Control System  
           
           
           

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  • SP 30
  • SP 60
  • SP 70
  • SP 90
  • SP 100
  • SP 120
  • SP 160
  • SP 240

    SP 60 & SP 70

    SP 80 & SP 90

    SP 100 & SP 120

    RMC

PRODUCTS

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